Technology
Pioneering Woodcraft - Our dedicated 16-stage manufacturing process, meticulously controls the yield of exceptional products:
Handpicking Suitable Timber
The foundation of quality begins with the scrupulous selection of the finest raw materials.
1
Precision Peeling of Core Veneer
We exclusively utilize 4x2 and 8x4 core veneers, ensuring optimal dimensions.
2
Controlled Drying
Core veneers are meticulously dried to 8-10% moisture levels using advanced conveyer dryers, guaranteeing stability.
3
Automatic Core Composing
Our automated systems precisely compose core veneers into 8x4 and 4x4 panels, actively eliminating all defective sheets.
4
Advanced Resin Formation
We employ un-extended Phenol Formaldehyde resin with 0% free formalin (E0), incorporating glue line treatment for inherent termite and borer-proof features.
5
Continuous Assembly
Core veneers are continuously and uniformly assembled for consistent panel integrity.
6
First Cold Press (45 min)
An initial cold pressing phase sets the adhesive.
7
First Hot Press
Panels undergo their first hot press at optimal pressure and temperature, ensuring superior bonding and output.
8
Calibration
All sheets are precisely calibrated to achieve uniform thickness, ensuring dimensional accuracy.
9
Conditioning
Matt undergoes conditioning in high-humidity areas, enhancing its resilience to environmental variances.
10
Rigorous Grading
Each matt is meticulously graded to meet stringent quality benchmarks.
11
Overlaying Face Veneer
A fine 0.3mm thick face veneer is expertly overlaid for aesthetic appeal and enhanced surface quality.
12
Second Cold & Hot Press
The panels undergo a second round of cold and hot pressing (totaling four presses), fortifying their structure and durability.
13
Automated Cutting
Panels are precisely cut to required sizes using an automatic double dimension saw.
14
Sanding
Surfaces are expertly sanded for a flawless finish.
15
Specialized Treatment
An additional treatment phase further enhances product attributes.
16
Hammer Testing
Every single piece undergoes hammer testing to ensure uncompromising quality and structural integrity.
17
Buffing and Polishing
Surfaces are buffed and polished to achieve a premium, refined look.
18
Finishing
The final touches are applied, perfecting each product.
19
Branding
Each product is branded, signifying Alishan's seal of quality.
20
Dispatch
Products are prepared for dispatch, ready to contribute to exceptional constructions worldwide.
21